Construction and working of centrifugal pump parts of. These types of pumps uses gear mechanism for the transportation of fluids. The rotation of the crown wheel gear is always the average of the rotations of the side sun gears. Liquid travels through the pump between the teeth of the gearwithinagear principle. External gear pump working animation by basic engineering. This portable document format \ pdf \ file contains bookmarks, thumbnails, and hyperlinks to help you navigate through the document. Lobe pumps work on the similar principle of working as that of external gear pumps. The working of the gear pump starts from receiving of fluid at the inlet. Gear pump is straight forward and simple in their working. Practical centrifugal pumps design, operation and maintenance by the authors paresh girdhar, moni is a comprehensive guide to pump construction, application, working, maintenance and management issues. Pdf an investigation of external gear pump efficiency and. Download the file data into the pump memory disconnect the pump from the pc carry out your application on the spot, using the pump as a standalone unit unique. A pump may be driven by hand, by an electric motor, by an internal combustion engine, or by hydraulic or pneumatic means. Pdf design and analysis of centrifugal pump impeller for.
Its operation is based on the principle that when a current carrying conductor is placed in a. The revolving liquid is impelled by centrifugal effect. The main benefits of using these pumps are superior like it can drive high thickness fluids, easy to use, operate and also maintain. Reciprocating pump mechanical engineering in process. The crescent shape divides the liquid and acts as a seal between the suction and discharge ports. Centrifugal pumps are the most widely used of all the turbo machine or rotodynamic pumps.
Variable frequency drives vfds popular speed control devices used in industrial, commercial and residential applications. It is a hydraulic machine which converts mechanical energy into hydraulic energy. Our hydraulic products have a wide range applications, they include scissor lift,tipping trailer, electric straddle stacker, hydraulic power unit and custom bespoke hydraulic systems. It is recommended that you download this pdf document and assignment to. Target hydraulics is a manufacturer of hydraulic cartridge valves, hydraulic valve manifold blocks and mini hydraulic power pack units. A drive gear that is driven by a motor rotates an idler gear in the opposite direction. As the rotor gear begins to turn, the idler gear rotates with the teeth beginning to mesh accordingly. Gear pump manual original instructions albany pumps.
Pump headflow curves are typically given for clear water. In general, the highest head the centrifugal pump can develop is at the point where there is no flow through the pump. Liquid travels through the pump between the teeth of the gear withina gear principle. This pumping principle produces a pulsating flow, rather than a smooth flow. Gear pumps how does a gear pump work dultmeier sales. External gear pump overview external gear pumps are a popular pumping principle and are often used as lubrication pumps in machine tools, in fluid power transfer units, and as oil pumps in engines.
This is why, if the driven roadwheels are lifted clear of the ground with the engine off, and the drive shaft is held say leaving the transmission in gear, preventing the ring gear from turning inside the differential, manually rotating one driven. As the capacity increases, the total head which the pump is capable of developing decreases. Liquid at discharge line shall be accelerated from low velocity to higher velocity. Fundamentals of fluid mechanics chapter 12 pumps and turbines. Advantages and disadvantages of external gear pump is also explained at. The roller and ball bearings of today may bear little resemblance to their predecessors but the concept has remained the same. The pump is so named because it has two gears that are sidebyside or externalto each other. Basics concepts of operation, maintenance, and troubleshooting, part i. Gear pump working, construction, maintenance marinersgalaxy. We frequently build and assemble pump unit assemblies, or skids as they are sometimes called. Construction and working of centrifugal pump parts of centrifugal pump introduction.
Pdf gear pumps represent the majority of the fixed displacement machines used for flow generation in fluid power systems. Some manufacturers produce gear pumps with higher working pressures and speeds but these types of pumps tend to be. The article how gear hobbing works appeared in the marchapril 20 issue of gear technology summary hobbing is one of the most fundamental processes in gear manufacturing. Power applied to the rotor is transmitted to the idler gear with which it meshes. External gear pumps can come in single or double two sets of gears pump configurations with spur shown, helical, and herringbone gears.
Its purpose is to convert energy of a prime mover a electric motor or turbine first into velocity or kinetic energy and then into pressure energy of a fluid that is being pumped. Hydraulic pump motor division increasing the pump drive speed will increase the pump output flow, but since the load sense control is working to maintain a constant pressure drop across the orifice, the load sense pump will destroke to maintain the same output flow. Hyster challenger h40j, h50j, h60js service manual pdf. The most common check valve is the disc type horizontal or vertical. Gear pumps make good chemical additive dosing pumps provided material compatibility issues are addressed. The gear pump was invented by johannes kepler in 1600 around.
A gear pump uses the meshing of gears to pump fluid by displacement. When the impeller rotates at high speed, the impeller drive a rotation of the liquid between the blades, due to centrifugal force, the liquid thrown from the center of the impeller outer edge of the impeller flow rate can be increased to 15 25m s, the kinetic. This is because the hydraulic gear pump is one of the main. Gear pumps are a positive displacement pump and are a very good choice for transferring viscous or highly viscous liquids. Review of pump operation, starting with hydraulic fundamentals and. The pumping capacity of the internal gear pump is less in comparison to the external fear pumps. External gear pump overview michael smith engineers. Gear pump is a robust and simple positive displacement pump. Hydraulic pumpmotor division hydraulic flow is developed as the pump rotating group is driven by a prime mover hydraulic pump basics fluid is forced out of pump at the pump outlet a partial vacuum is created at the pump inlet and atmospheric pressure forces fluid into pump from the reservoir. The working principle of external gear pumps is very simple.
Gear pump is considered as one of the most important types of pumps among all hydraulic fluid transfer pumps. When the fluid moves forward due to the vacuum created behind the teeth of the two gears, it starts getting trapped into the teeth of the gears. Dc motor principle a machine that converts dc power into mechanical energy is known as dc motor. Solenoid basic working principle and a practical solenoid. Pumps and pumping system bureau of energy efficiency 118 figure 6. The working principle of gear pump the structure of the gear pump is very simple, that is, it is the most basic form of two dimensions of the same gear in a tight fit the shell body of a mesh with each other in the rotation, the shell of internal similar 8 glyph, two gear installed inside, outside diameter of gear on both sides and the shell and tight fit. One is connected to the shaft and is called driving. For the gear train shown below, determine the train value, output speed, output direction, output torque, and output power. The impeller has a uniform blade length, b, of 2 in. Pumping power must be sufficient to create the desired flow at the outlet of the heat exchanger. Jul 18, 20 the arrows indicate the direction of the pump and liquid, 2.
A rotary vane vacuum pump is an oilsealed rotary displacement pump. Today, bearings are used in almost every imaginable. Review different pump types commonly used understand the difference between centrifugal pumps and positive displacement pumps understand the working principle of the tuthill. The gear pumps are the highpressure pumps which come in small sizes to provide a pulseless as well as stable fluid flows as compared to other pumps like peristaltic and diaphragm pumps. Thus, the pump has only two moving parts, the rotor and the idler gear.
Temporary strainers strainer india industrial valves manufacturers industrial valves market. Some gear pumps are designed to function as either a motor or a pump. Its productivity and versatility make hobbing the gear manufacturing method of. Butterfly valves use a similar principle to ball valves.
Figure 1 internal gear pumping principle pumping action is based on a rotor, idler gear and crescentshaped partition cast integral with the cover. However, instead of a ball mounted in the valve body a. Factory set gear pumpheads overview of gear pumps flow rates and models. The development of mechanical pumps was intimately linked with the progress of vacuum science up to the middle of this century when the introduction of both the sputter ion pump and the sublimation pump provided an alternate method for the production of low pressure. Pdf this paper presents an experimental study of external gear pump efficiency based. Displacement d the displacement of a rotary gear pump is the volume displaced during one complete. Dultmeier sales will be closed thursday, november 22nd and friday, november 23rd in observance of thanksgiving. An internal rotary gear pump is typically specified for viscous fluids such as oils, bitumen, fats, syrups, chocolate and resins as the more viscous the product is, the more efficient the displacement aspect of the working principle becomes. This process will effect in pressure loss, where reciprocating pump has higher pressure loss compared with continuous flow in each circle of crankshaft rotation, see figure 12. Huge energy savings potential operating centrifugal fans, pumps and compressors vary frequency of electrical supply to an induction motor to vary the motor speed.
Because internal gear pumps have only two moving parts, they are reliable, simple to operate, and easy to maintain. Reciprocating pump has uncontinous flow to deliver the liquid. A positive displacement pump can be further classified according to the mechanism used to move the fluid. Download practical centrifugal pumps design, operation and. The gear mounted to this shaft driving gear engages the other gear driven gear fluid on the inlet side flows into and is trapped between the rotating gear teeth and the housing. This type of pumps uses the centrifugal force created by an impeller which spins at high speed inside the pump casing. The fluid is carried around the outside of the gears to the outlet side of the pump. Sep 05, 20 centrifugal pumps generally driven by the motor, before starting the pump, the pump and the suction pipe is filled with liquid. Take extra care when working with any electrical equipment associated with the operation of the pump. An internal rotary gear pump can handle fluids with a viscosity of 100,000cst.
It may be calculated from the physical dimensions of the gears, or it. When using a gear pump a pressure relief valve must be fitted to protect the pump if deadheaded against a closed valve or blockage. The pump features a casing in which a dual gear an outer rotor gear and an internal idler gear and crescent assembly is housed. After studying the lessons and working through the practice exercises, complete the. Dc motors although ac motors are used in most of the cases, dc motors have many applications and used for multipurpose applications. Summary hobbing is one of the most fundamental processes in gear manufacturing. Text headings in each module are linked to and f\ rom the table of contents for that module. In a positivedisplacement pd pump, a discrete amount of fluid is trapped, forced through the pump, and discharged. The tight seal among the vanes, rotor, cam, and sideplate is the key to the good suction characteristics common to the vane pumping principle. Worked out criteria and their boundary values allowed the defect classes creation and the defectsymptom diagnostics relation. The pump head is now nearly flooded, just prior to forcing the liquid out of the discharge port. Positive displacement pumps are those in which energy is imparted to the liquid in a fixed displacement volume, such as a casing or a cylinder, by the rotary motion of gears. Centrifugal pumps working principles and charactestics. Preface fundamentals of vacuum technology revised and compiled by dr.
Figure 4 circuit diagram for pump efficiency tests. Gear pump working principle animation video a gear pump is a rotary type of positive displacement pump. Rotarytype, internal gear, screw, shuttle block, flexible vane or sliding vane. They come in many different sizes and designs and a firefighter needs to know how to operate the pump efficiently at all times. In this video we are going to discuss construction and working of external gear pump. The gear pump working principle involves the rotary action of two gear toothed rotors which unmeshes at the suction end thus drawing in liquid carries liquid along the gear teeth and meshes at discharge end thus forcing the liquid out against discharge line pressure. They typically consist of a northern heavy duty gear pump, electric motor, shaft coupling, and coupling guard, mounted on a unit base.
An internal rotary gear pump can handle fluids with a. Some manufacturers produce gear pumps with higher working pressures and speeds but these types of pumps tend to be noisy and special precautions may have to be made. The whole assembly is submerged in the fluid to be pumped. Dultmeier sales will be closed tuesday, december 24th at 12pm and all day wednesday, december 25th. Download the file data into the pump memory disconnect the pump from the pc carry out your application on. Its productivity and versatility make hobbing the gear manufacturing method of choice for a majority of spur and helical gears. The arrows indicate the direction of the pump and liquid, 2. The tight seal among the vanes, rotor, cam, and sideplate is the key to the good suction characteristics common to. The modules listed in the overview are linked to the corresponding pages. The working principle of the external gear pump is illustrated in figure 1.
An external precision gear pump is usually limited to a maximum working pressure of 210 bars 21,000 kpa and a maximum speed of 3,000 rpm. Gear pumps allow differential pressures up to maximum 5. Its output flow tends to vary little with respect to the pressure at the pump outlet, because the moving. An impeller is a rotating component of a centrifugal pump, usually made of iron, steel, bronze, brass, aluminum or plastic, which transfers energy from the motor that drives the pump to the fluid.
Abstract the paper comprises research results of the gear pump typical failures and their connection with symptoms observed during the pump working. Working mechanism of a centrifugal pump a centrifugal pump is one of the simplest pieces of equipment in any process plant. The gear pump is a precision machine with extremely tight fits and tolerances, and is capable of working against high differential pressures. The choice of pump for a given application depends largely on how the pump headflow characteristics match the requirement of the system downstream of the pump. An internal rotary gear pump employs a positive displacement principle. The prv can be piped back to the suction side of the pump or into the supply tank. Centrifugal pumps working principles and charactestics rotation of a centrifugal pump impeller figure 1 causes the liquid it contains to move outwards from the centre to beyond the circumference of the impeller. The internal gear pump is nonpulsing, selfpriming, and can run dry for short periods.
The pumping system consists of a housing 1, an eccentrically installed rotor 2, vanes that move radially under spring force 3 and the inlet andoutlet 4. A solenoid is a simple electromagnetic device that converts electrical energy directly into linear mechanical motion, but it has a very short stroke length of movement, which limits its applications. Working mechanism of a centrifugal pump a centrifugal pump is one of the simplest pieces of equipment in any process. Solenoid basic working principle and a practical solenoid valve. Theyre also birotational, meaning that the same pump can be used to load and unload vessels. Therefore, in a load sense circuit, the pump will maintain the same.
Basic hydraulic systems and components subcourse number al 0926 edition a us army aviation logistics school. It has more than two internal gears which create vacuum pressure to push the fluid in the pump. A pump is a machine, powered by an external source, which imparts energy to a fluid or gas. The article how gear hobbing works appeared in the marchapril 20 issue of gear technology. A submersible pump or sub pump, electric submersible pump esp is a device which has a hermetically sealed motor closecoupled to the pump body.
994 964 504 432 770 1280 1352 1262 885 334 799 1444 705 1102 28 270 754 12 960 546 789 983 1434 1220 475 765 446 273 940 255 454 10 1198 1456 777 391 610 1263 1315 972 528 138 293 419 977